Very high speed assembly of a consumer product.

LAL300-030nnrnnnrnnnThis application came from a very large European machine builder. They are developing a group of machines to manufacture a small round consumer product in high volume.nnrnnnnn

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  • Machine target rate is 5 HZ.
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  • Moving mass 200 grams.
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  • Linear move on the order of 15mm in 35 msecs.
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  • Rotary move on the order of 180 degrees in 40 msec.
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nnnnrnnnrnnnThe  LAL300-030  makes  the  linear  move and  a specially  configured  rotary motor  and  gear  meets the 40 msec target.    SMAC is adjusting  the LAL300-030 to take the rotary motor.nnrnnnrnnnLAL300-030 with 750g payloadThis customer came to us for a number of reasons:nnrnnnnn

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  • SMAC invented the Linear/RotarynnSMAC has very high acceleration actuators.nnSMAC has life test proven cycle life well beyond 100M cycles.
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nnnnrnnnTable TablennrnnnTableServo MotornnrnnnTablennrnnnrnnnrnnnrnnn180 deg rotational movementnnRequirement: 40ms, targetnntolerance 0.25 degnnTest results: 40msnnrnnnrnnnrnnnrnnnrnnnThey  also  had  done  their  research  and  asked about  training  so  as  to  be  able  to  use  our ability  to  push  with  precise  forces  and  verify that  parts  are  assembled  to  the  correct position. So, they are taking advantage of many of  our  unique  capabilities.  They  also  checked the LCR13 and said that it  will also be  part  of the  machines.  We  showed  them  the  SLA,  very high interest, for other standard machines.nnrnnn nnrnrn

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IAI Video for MODBUS Serial Communication

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rnnnrnnnrnnnrnnnThis is a short tutorial video to assist you to understand IAI’s Modbus Serial Communication manual. Start with very simple commands and then move to more advanced commands. For full information, please refer to IAI’s Serial Communication Manual which can be downloaded from the link below.nnrn

Go to the IAI’s main website to watch the video, download manual and sample commandsnn


Temper Furnace Shipped to Fastener Manufacturer

February 4, 2015

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  • Gas Fired 2-Zone Temper Furnace2 Zone Tempering Furnace
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  • For tempering various machine screws
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  • Production Rate: 1500lbs per hour
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  • Heating Time: 132 minutes
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  • Conveyor Style: Chain edge mesh belt
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  • Conveyor speed: 10.5 FPH
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  • Temperature: 400ºF to 1200ºF
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  • Overall Oven Size: 28’ long x 12’ wide x 12’ high
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  • Other uses for this type of equipment: hydrogen embrittlement relief, annealing, preheating, drawing and drying, aluminum aging
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SPECIAL FEATURES

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  • Two Zones – Temper Furnace (Temper Oven) includes both a heatup and a soak zone
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  • Mesh Conveyor – Chain edge stainless steel balance weave belt conveyor for positive tracking and maintenance free operation
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  • Factory Acceptance Test – Achieved temperature uniformity of +/- 10°F
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nnnnrnnnrnnnTemper Furnace Fastener ManufacturernnrnnnRef. 7639nnrnnnrn

Contact us to learn more.

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IAI How to Wire the PCON-CA Controller

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How to Wire the PCON-CA Controllernn

rnnnThe PCON stepper motor controller boosts the performance of our RCP4 electric actuators supporting a high-output driver. The speed has been increased 1.5 times and can handle payload twice as much as our conventional models.nnrnnnField networks DeviceNet, CC-Link, PROFIBUS-DP, CompoNet, MECHATROLINK (I, II), EtherCAT and EtherNet/IP are supported.nnrnnnLearn more about the PCON-CA controller.


AOI Add-On Instructions for IAI Controllers

rnnnFree Add-on Instructions (AOI) and User Defined Data Types (UDT) are available for IAI controllers ACON, PCON, SCON and MSEP-C, operating in Full-Direct communication mode only.    * IAI Login required to download.nnrnnnThey are saved as exported .L5X files from RSLogix 5000 version 17 software, and can be imported into any RSLogix 5000 program that is version 17 or later.nnrnnnAOI Add-On Instructions for Robo CylindersnnrnnnImport Configuration Windownnrnnnrnnn* RSLogix and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to IAI America are property of their respective companies.nnrnnn nnrn

rnnnPlease click here to get Add-on Instructions for IAI controllers. (IAI Login required)nnrn


Contact

317-862-9580

Location

Blettner Engineering Co., Inc.
8919 Southeastern Ave.
Indianapolis, IN 46239

Questions about assembly or automation solutions? Request Info